Case Studies

Summary KGC transformed a manufacturing company’s assembly operations by introducing a Warehouse Supermarket System. The solution streamlined part flow, eliminated line stoppages, optimized space, and empowered operators to focus solely on assembly tasks. The Challenge: Inefficiencies and Disruptions In the client’s manufacturing unit, operators faced multiple hurdles that hampered efficiency: Unpacking, sorting, and inspecting components … Read more

Summary KGC’s in-plant logistics team identified a unique opportunity to cut costs and reduce environmental waste at an automobile client’s site. A simple, shopfloor observation led to a closed-loop packaging solution that reused inbound wooden packaging for outbound shipments. The result? Significant cost savings, reduced wood waste, and a step forward for sustainable logistics. The Scenario During routine … Read more

A leading beverage vending machine manufacturer overcame space, inventory, and labor challenges by outsourcing logistics operations to KGC. This strategic move enabled a 40% increase in production capacity without any capital investment. How KGC Helped Boost Production by 40% The Challenge The customer, a multinational beverage vending machine manufacturer, faced operational hurdles due to: Space … Read more

Customer Global Auto OEM’s engine components manufacturing arm in India Problem High export rejection rates due to damage Cause Engine components manufactured in India were exported to other plants across the world. The entire activity was managed in-house, from sourcing of packing material, invoicing, dispatch to transportation. The packing quality was below the required standards … Read more

Customer One of the largest Auto OEM with presence in commercial and passenger vehicles markets Problem Huge octroi duty liability and complicated documentation Handling and transportation of pickup cabs and trays Cause The two automobile giants formed an alliance to create synergies and boost their market share. They agreed to use the idle capacity of … Read more

Customer One of the largest Auto OEMs in India with presence in commercial and passenger vehicles Problem High inventory levels were maintained to ensure smooth running of the lines, which eventually resulted in increased working capital and inventory management costs Cause Modern ordering system allowed vendors to view the daily required quantities for assembly on … Read more